# Mechanical GATE & IES Syllabus 2016 / 2017

Mechanical engineering GATE 2016 syllabus

Section 1: Engineering Mathematics

Linear Algebra: Matrix algebra, systems of linear equations, eigenvalues and eigenvectors. Calculus: Functions of single variable, limit, continuity and differentiability, mean value theorems, indeterminate forms; evaluation of definite and improper integrals; double and triple integrals; partial derivatives, total derivative, Taylor series (in one and two variables), maxima and minima, Fourier series; gradient, divergence and curl, vector identities, directional derivatives, line, surface and volume integrals, applications of Gauss, Stokes and Green’s theorems. Differential equations: First order equations (linear and nonlinear); higher order linear differential equations with constant coefficients; Euler-Cauchy equation; initial and boundary value problems; Laplace transforms; solutions of heat, wave and Laplace’s equations. Complex variables: Analytic functions; Cauchy-Riemann equations; Cauchy’s integral theorem and integral formula; Taylor and Laurent series. Probability and Statistics: Definitions of probability, sampling theorems, conditional probability; mean, median, mode and standard deviation; random variables, binomial, Poisson and normal distributions. Numerical Methods: Numerical solutions of linear and non-linear algebraic equations; integration by trapezoidal and Simpson’s rules; single and multi-step methods for differential equations.

Section 2: Applied Mechanics and Design Engineering Mechanics:

Free-body diagrams and equilibrium; trusses and frames; virtual work; kinematics and dynamics of particles and of rigid bodies in plane motion; impulse and momentum (linear and angular) and energy formulations, collisions. Mechanics of Materials: Stress and strain, elastic constants, Poisson’s ratio; Mohr’s circle for plane stress and plane strain; thin cylinders; shear force and bending moment diagrams; bending and shear stresses; deflection of beams; torsion of circular shafts; Euler’s theory of columns; energy methods; thermal stresses; strain gauges and rosettes; testing of materials with universal testing machine; testing of hardness and impact strength. Theory of Machines: Displacement, velocity and acceleration analysis of plane mechanisms; dynamic analysis of linkages; cams; gears and gear trains; flywheels and governors; balancing of reciprocating and rotating masses; gyroscope. Vibrations: Free and forced vibration of single degree of freedom systems, effect of damping; vibration isolation; resonance; critical speeds of shafts. Machine Design: Design for static and dynamic loading; failure theories; fatigue strength and the S-N diagram; principles of the design of machine elements such as bolted, riveted and welded joints; shafts, gears, rolling and sliding contact bearings, brakes and clutches, springs.

Section 3: Fluid Mechanics and Thermal Sciences Fluid Mechanics:

Fluid properties; fluid statics, manometry, buoyancy, forces on submerged bodies, stability of floating bodies; control-volume analysis of mass, momentum and energy; fluid acceleration; differential equations of continuity and momentum; Bernoulli’s equation; dimensional analysis; viscous flow of incompressible fluids, boundary layer, elementary turbulent flow, flow through pipes, head losses in pipes, bends and fittings. Heat-Transfer: Modes of heat transfer; one dimensional heat conduction, resistance concept and electrical analogy, heat transfer through fins; unsteady heat conduction, lumped parameter system, Heisler’s charts; thermal boundary layer, dimensionless parameters in free and forced convective heat transfer, heat transfer correlations for flow over flat plates and through pipes, effect of turbulence; heat exchanger performance, LMTD and NTU methods; radiative heat transfer, StefanBoltzmann law, Wien’s displacement law, black and grey surfaces, view factors, radiation network analysis. Thermodynamics: Thermodynamic systems and processes; properties of pure substances, behaviour of ideal and real gases; zeroth and first laws of thermodynamics, calculation of work and heat in various processes; second law of thermodynamics; thermodynamic property charts and tables, availability and irreversibility; thermodynamic relations. Applications: Power Engineering: Air and gas compressors; vapour and gas power cycles, concepts of regeneration and reheat. I.C. Engines: Air-standard Otto, Diesel and dual cycles. Refrigeration and air-conditioning: Vapour and gas refrigeration and heat pump cycles; properties of moist air, psychrometric chart, basic psychrometric processes. Turbomachinery: Impulse and reaction principles, velocity diagrams, Pelton-wheel, Francis and Kaplan turbines.

Section 4: Materials, Manufacturing and Industrial Engineering Engineering Materials:

Structure and properties of engineering materials, phase diagrams, heat treatment, stress-strain diagrams for engineering materials. Casting, Forming and Joining Processes: Different types of castings, design of patterns, moulds and cores; solidification and cooling; riser and gating design. Plastic deformation and yield criteria; fundamentals of hot and cold working processes; load estimation for bulk (forging, rolling, extrusion, drawing) and sheet (shearing, deep drawing, bending) metal forming processes; principles of powder metallurgy. Principles of welding, brazing, soldering and adhesive bonding. Machining and Machine Tool Operations: Mechanics of machining; basic machine tools; single and multi-point cutting tools, tool geometry and materials, tool life and wear; economics of machining; principles of non-traditional machining processes; principles of work holding, design of jigs and fixtures. Metrology and Inspection: Limits, fits and tolerances; linear and angular measurements; comparators; gauge design; interferometry; form and finish measurement; alignment and testing methods; tolerance analysis in manufacturing and assembly. Computer Integrated Manufacturing: Basic concepts of CAD/CAM and their integration tools. Production Planning and Control: Forecasting models, aggregate production planning, scheduling, materials requirement planning. Inventory Control: Deterministic models; safety stock inventory control systems. Operations Research: Linear programming, simplex method, transportation, assignment, network flow models, simple queuing models, PERT and CPM.

Mechanical engineering IES 2016 and 2017 syllabus

# ESE 2016 Syllabus

GENERAL ABILITY TEST

Part A: General English: The question paper in General English will be designed to test the candidate’s understanding of English and workmanlike use of words.

Part B: General Studies: The paper in General Studies will include knowledge of current events and of such matters as of everyday observation and experience in their scientific aspects as may be expected of an educated person. The paper will also include questions on History of India and Geography of a nature which candidates should be able to answer without special study.

MECHANICAL ENGINEERING PAPER – I
1. Thermodynamics, Cycles and IC Engines, Basic concepts, Open and Closed systems. Heat and work. Zeroth, First and Second Law, Application to non-Flow and Flow processes. Entropy, Availability, Irreversibility and Tds relations. Claperyron and real gas equations, Properties of ideal gases and vapours. Standard vapour, Gas power and Refrigeration cycles. Two stage compressor. C-I and S.I. Engines. Pre-ignition, Detonation and Diesel-knock, Fuel injection and Carburation, Supercharging. Turbo-prop and Rocket engines, Engine Cooling, Emission & Control, Flue gas analysis, Measurement of Calorific values. Conventional and Nuclear fuels, Elements of Nuclear power production.

2. Heat Transfer and Refrigeration and Airconditioning. Modes of heat transfer. One dimensional steady and unsteady conduction. Composite slab and Equivalent Resistance. Heat dissipation from extended surfaces, Heat exchangers, Overall heat transfer coefficient, Empirical correlations for heat transfer in laminar and turbulent flows and for free and forced Convection, Thermal boundary layer over a flat plate. Fundamentals of diffusive and connective mass transfer, Black body and basic concepts in Radiation, Enclosure theory, Shape factor, Net work analysis. Heat pump and Refrigeration cycles and systems, Refrigerants. Condensers, Evaporates and Expansion devices, Psychrometry, Charts and application to air conditioning, Sensible heating and cooling, Effective temperature, comfort indices, Load calculations, Solar refrigeration, controls, Duct design.

3. Fluid Mechanics.
Properties and classification of fluids, Manometry, forces on immersed surfaces, Center of pressure, Buoyancy, Elements of stability of floating bodies. Kinematics and Dynamics.
Irrotational and incompressible. Inviscid flow. Velocity potential, Pressure field and Forces on immersed bodies. Bernoulli’s equation, Fully developed flow through pipes, Pressure drop calculations, Measurement of flow rate and Pressure drop. Elements of boundary layer theory, Integral approach, Laminar and tubulent flows, Separations. Flow over weirs and notches. Open channel flow, Hydraulic jump. Dimensionless numbers, Dimensional analysis, Similitude and modelling. One-dimensional isentropic flow, Normal shock wave, Flow through convergent – divergent ducts, Oblique shock-wave, Rayleigh and Fanno lines.

4. Fluid Machinery and Steam Generators.
Performance, Operation and control of hydraulic Pump and impulse and reaction Turbines, Specific speed, Classification. Energy transfer, Coupling, Power transmission, Steam generators Fire-tube and water-tube boilers. Flow of steam through Nozzles and Diffusers, Wetness and condensation. Various types of steam and gas Turbines, Velocity diagrams. Partial admission. Reciprocating, Centrifugal and axial flow Compressors, Multistage compression, role of Mach Number, Reheat, Regeneration, Efficiency, Governance.

MECHANICAL ENGINEERING PAPER – II

5. THEORY OF MACHINES:
Kinematic and dynamic analysis of planer mechanisms. Cams. Gears and gear trains. Flywheels. Governors. Balancing of rigid rotors and field balancing. Balancing of single and multicylinder engines, Linear vibration analysis of mechanical systems. Critical speeds and whirling of shafts Automatic controls.

6. MACHINE DESIGN :
Design of Joints : cotters, keys, splines, welded joints, threaded fasteners, joints formed by interference fits. Design of friction drives : couplings and clutches, belt and chain drives, power screws.
Design of Power transmission systems : gears and gear drives shaft and axle, wire ropes.
Design of bearings : hydrodynamics bearings and rolling element bearings.

7. STRENGTH OF MATERIALS
Stress and strain in two dimensions, Principal stresses and strains, Mohr’s construction, linear elastic materials, isotropy and anisotropy, stress-strain relations, uniaxial loading, thermal stresses. Beams : Bending moment and shear force diagram, bending stresses and deflection of beams. Shear stress distribution. Torsion of shafts, helical springs. Combined stresses, thick-and thin-walled pressure vessels. Struts and columns. Strain energy concepts and theories of failure.

8. ENGINEERING MATERIALS :
Basic concepts on structure of solids. Crystalline maferials. Detects in crystalline materials. Alloys and binary phase diagrams. Structure and properties of common engineering materials. Heat treatment of steels. Plastics, Ceramics and composite materials. Common applications of various materials.

9. PRODUCTION ENGINEERING :
Metal Forming : Basic Principles of forging, drawing and extrusion; High energy rate forming; Powder metallurgy.
Metal Casting : Die casting, investment casting, Shall Moulding, Centrifugal Casting, Gating & Riser design; melting furnaces.
Fabrication Processes : Principles of Gas, Arc, Shielded arc Welding; Advanced Welding Processes, Weldability: Metallurgy of Welding.
Metal Cutting : Turning, Methods of Screw Production, Drilling, Boring, Milling, Gear Manufacturing, Production of flat surfaces, Grinding & Finishing Processes. Computer Controlled Manufacturing Systems-CNC, DNC, FMS, Automation and Robotics.
Cutting Tools Materials, Tool Geometry, Mechanism of Tool Wear, Tool Life & Machinability; Measurement of cutting forces. Economics of Machining. Unconventional Machining Processes. Jigs and Fixtures. Fits and tolerances, Measurement of surface texture, Comparators Alignment tests and reconditioning of Machine Tools.

10. INDUSTRIAL ENGINEERING :
Production Planning and Control : Forecasting – Moving average, exponential smoothing, Operations, scheduling; assembly line balancing, Product development, Break-even analysis, Capacity planning, PERT and CPM.
Control Operations : Inventory control ABC analysis, EOQ model, Materials requirement planning. Job design, Job standards, Work measurement, Quality Management – Quality analysis and control. Operations Research : Linear Programming – Graphical and Simplex methods, Transportation and assignment models. Single server queueing model.
Value Engineering : Value analysis for cost/value.

11. ELEMENTS OF COMPUTATION :
Computer Organisation, Flow charting, Features of Common computer Languages – FORTRAN, d Base III, Lotus 1-2-3, C and elementary Programming.

# ESE 2017 Syllabus

In Stage I there will be two papers:

1. General Studies and Engineering Aptitude Paper (2 hours) – 200 Marks
2. Engineering Discipline Specific Paper (3 hours) – 300 Marks.

Total Marks: 500
Stage I is mandatory for all applicants and minimum qualifying marks have not yet been declared.

In Stage II there will be two papers:

1. Engineering Discipline Specific Paper I (3 hours) – 300 Marks.
2. Engineering Discipline Specific Paper II (3 hours) – 300 Marks.

Total Marks: 600
Stage II is mandatory for all applicants and minimum qualifying marks have not yet been declared.

In Stage III there will be two papers:

• Personality Test – 200 marks

Total Marks: 200
——–——–——–——–——–——–——–——–——–
Grand Total:
500 + 600 + 200 = 1300 Marks.
——–——–——–——–——–——–——–——–——–

BROAD CONTENTS OF THE GENERAL STUDIES AND ENGINEERING APTITUDE PAPER

( Stage-I, Paper-I). General Studies and Engineering Aptitude (Stage I – Paper I, Objective type, Common to all Candidates, 2 hours duration, 200 Marks maximum)

The questions from the following Topics will be set in Paper-I of Stage-I

1. Current issues of national and international importance relating to social, economic and industrial development

2. Engineering Aptitude covering Logical reasoning and Analytical ability

3. Engineering Mathematics and Numerical Analysis

4. General Principles of Design, Drawing, Importance of Safety

5. Standards and Quality practices in production, construction, maintenance and services 6. Basics of Energy and Environment : Conservation, environmental pollution and degradation, Climate Change, Environmental impact assessment

7. Basics of Project Management

8. Basics of Material Science and Engineering

9. Information and Communication Technologies (ICT) based tools and their applications in Engineering such as networking, e-governance and technology based education.

10. Ethics and values in Engineering profession

Note: The paper in General Studies and Engineering Aptitude will include Knowledge of relevant topics as may be expected from an engineering graduate, without special study. Questions from all the 10 topics mentioned above shall be set. Marks for each Topic may range from 5% to 15% of the total marks in the paper.

REVISED SYLLABI OF FOUR ENGINEERING DISCIPLINES UNION PUBLIC SERVICE COMMISSION, NEW DELHI ENGINEERING SERVICES EXAMINATION (ESE) SYLLABI

Contents for syllabi of both the Papers together for Stage-I objective type Paper–II and separately for Stage-II Conventional type Paper-I and Paper – II

PAPER – I

1. Fluid Mechanics: Basic Concepts and Properties of Fluids, Manometry, Fluid Statics, Buoyancy, Equations of Motion, Bernoulli’s equation and applications, Viscous flow of incompressible fluids, Laminar and Turbulent flows, Flow through pipes and head losses in pipes.

2. Thermodynamics and Heat transfer: Thermodynamic systems and processes; properties of pure substance; Zeroth, First and Second Laws of Thermodynamics; Entropy, Irreversibility and availability; analysis of thermodynamic cycles related to energy conversion: Rankine, Otto, Diesel and Dual Cycles; ideal and real gases; compressibility factor; Gas mixtures. Modes of heat transfer, Steady and unsteady heat conduction, Thermal resistance, Fins, Free and forced convection, Correlations for convective heat transfer, Radiative heat transfer – Radiation heat transfer coefficient; boiling and condensation, Heat exchanger performance analysis

3. IC Engines, Refrigeration and Air conditioning: SI and CI Engines, Engine Systems and Components, Performance characteristics and testing of IC Engines; Fuels; Emissions and Emission Control. Vapour compression refrigeration, Refrigerants and Working cycles, Compressors, Condensers, Evaporators and Expansion devices, Other types of refrigeration systems like Vapour Absorption, Vapour jet, thermo electric and Vortex tube refrigeration. Psychometric properties and processes, Comfort chart, Comfort and industrial air conditioning, Load calculations and Heat pumps.

4. Turbo Machinery: Reciprocating and Rotary pumps, Pelton wheel, Kaplan and Francis Turbines, velocity diagrams, Impulse and Reaction principles, Steam and Gas Turbines, Theory of Jet Propulsion – Pulse jet and Ram Jet Engines, Reciprocating and Rotary Compressors – Theory and Applications Rankine and Brayton cycles with regeneration and reheat, Fuels and their properties, Flue gas analysis, Boilers, steam turbines and other power plant components like condensers, air ejectors, electrostatic precipitators and cooling towers – their theory and design, types and applications;

6. Renewable Sources of Energy: Solar Radiation, Solar Thermal Energy collection – Flat Plate and focusing collectors their materials and performance. Solar Thermal Energy Storage, Applications – heating, cooling and Power Generation; Solar Photovoltaic Conversion; Harnessing of Wind Energy, Bio-mass and Tidal Energy – Methods and Applications, Working principles of Fuel Cells.

PAPER – II

7. Engineering Mechanics: Analysis of System of Forces, Friction, Centroid and Centre of Gravity, Dynamics; Stresses and Strains-Compound Stresses and Strains, Bending Moment and Shear Force Diagrams, Theory of Bending Stresses-Slope and deflection-Torsion, Thin and thick Cylinders, Spheres.

8. Engineering Materials: Basic Crystallography, Alloys and Phase diagrams, Heat Treatment, Ferrous and Non Ferrous Metals, Non metallic materials, Basics of Nano-materials, Mechanical Properties and Testing, Corrosion prevention and control

9. Mechanisms and Machines: Types of Kinematics Pair, Mobility, Inversions, Kinematic Analysis, Velocity and Acceleration Analysis of Planar Mechanisms, CAMs with uniform acceleration and retardation, cycloidal motion, oscillating followers; Vibrations –Free and forced vibration of undamped and damped SDOF systems, Transmissibility Ratio, Vibration Isolation, Critical Speed of Shafts. Gears – Geometry of tooth profiles, Law of gearing, Involute profile, Interference, Helical, Spiral and Worm Gears, Gear Trains- Simple, compound and Epicyclic; Dynamic Analysis – Slider – crank mechanisms, turning moment computations, balancing of Revolving & Reciprocating masses, Gyroscopes –Effect of Gyroscopic couple on automobiles, ships and aircrafts, Governors.

10. Design of Machine Elements: Design for static and dynamic loading; failure theories; fatigue strength and the S-N diagram; principles of the design of machine elements such as riveted, welded and bolted joints. Shafts, Spur gears, rolling and sliding contact bearings, Brakes and clutches, flywheels.

11. Manufacturing ,Industrial and Maintenance Engineering: Metal casting-Metal forming, Metal Joining, Machining and machine tool operations, Limits, fits and tolerances, Metrology and inspection, computer Integrated manufacturing, FMS, Production planning and Control, Inventory control and operations research – CPM-PERT. Failure concepts and characteristics-Reliability, Failure analysis, Machine Vibration, Data acquisition, Fault Detection, Vibration Monitoring, Field Balancing of Rotors, Noise Monitoring, Wear and Debris Analysis, Signature Analysis, NDT Techniques in Condition Monitoring.

12. Mechatronics and Robotics: Microprocessors and Microcontrollers: Architecture, programming, I/O, Computer interfacing, Programmable logic controller. Sensors and actuators, Piezoelectric accelerometer, Hall effect sensor, Optical Encoder, Resolver, Inductosyn, Pneumatic and Hydraulic actuators, stepper motor, Control Systems- Mathematical modeling of Physical systems, control signals, controllability and observability. Robotics, Robot Classification, Robot Specification, notation; Direct and Inverse Kinematics; Homogeneous Coordinates and Arm Equation of four Axis SCARA Robot

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